Weld calculators design and check butt, fillet, plug, groove, and spot weld joints. You can check the whole range of typical welds loaded with different types of loading. Butt and fillet weld joints can be checked both for static and fatigue loading. You can select the required type of weld joint, the material and the size of the weld, design geometric parameters of the weld joint, and perform the strength check.
This procedure creates an example using the sample specifications:
Calculate fillet weld joints with connection plane load
These procedures create examples using the sample specifications:
Calculate fillet weld joints spatially loaded
This procedure creates an example using the sample specifications:
Calculate plug and groove weld joints
This procedure creates an example using the sample specifications.
This procedure creates an example using the sample specifications.
Butt Weld Calculator - Calculation tab
Sets parameters for calculation of a butt weld joint.
Loads | |
Enter forces, bending moments, and other important parameters that specify the weld loading. Displayed options depend on the Weld Load selected type. | |
Designs optimal hub length for the specified load, shaft diameter, and joint properties. | |
Designs optimal shaft diameter for the specified load and joint properties. | |
Dimensions | |
Summarizes all parameters necessary for definition of the weld geometry. Displayed options depend on the Weld Design selected type. | |
Plate Thickness | Designs optimal hub length for the specified load, shaft diameter, and joint properties. |
Weld Length | Designs optimal shaft diameter for the specified load and joint properties. |
Weld Angle | Designs optimal shaft diameter for the specified load and joint properties. |
Joint Material and Properties | |
Check the check box to open Material Database and select a material. Edit the properties of the material, if needed. | |
Yield Strength | Displays the maximum stress that can be applied without permanent deformation of the test specimen. The value is automatically modified according to the selected material. When you edit the value, the selected material is changed to User. |
Ultimate Tensile Strength | The value is automatically modified according to the selected material. When you edit the value, the selected material is changed to User. |
Safety Factor | Enter the value or click the arrow to set the value in the Safety Factor dialog box. |
Conversion Factor of Weld Joint for: | |
- Butt Weld Load. with Tens. - Press. | Enter the value or click the button to set the value in the Recommended values dialog box. |
- Butt Weld Loaded with Shear | Specifies the value you enter, or set the value in the Recommended values dialog box. |
Calculation of Statically Loaded Weld | |
A switch for selection of the Standard Calculation Procedure and Method of Comparative Stresses. Selects a calculation method for statically loaded weld joints. Both methods calculate resultant stresses in a similar way, but the evaluation of results for the strength check is different. See the Engineer's Handbook for used methods of weld joint calculations. | |
Standard Calculation Procedure | Checks joint strength by direct comparison of calculated normal, shear, or resulting reduced stress with the allowable stress by using a standard calculation procedure. See the Engineer's Handbook for calculation formulas. |
Method of Comparative Stresses | Compares allowable stress with auxiliary comparative stress, which is determined from the calculated partial stresses by using conversion factors of the weld joint when the strength check is carried out with this method. See the Engineer's Handbook for calculation formulas. |
Weld Load | |
Specifies the method of calculated weld load. | |
Weld Design | |
Specifies the method of calculated weld design. | |
Results
Displays the calculated values and the weld strength check.
Summary of Messages area
Displays the reports about calculation. To open the Summary of Messages area at the bottom of the tab, double-click the double line at the bottom of the tabs or click the chevron.
Butt Weld Calculator - Fatigue Calculation tab
Calculates fatigue loaded weld joints where static calculation is not sufficient. Tip: A description of fatigue loaded joints and basic information are presented in the Fatigue Strength of Weld Joint topic of the Engineer's Handbook.
Loads | |
Enter the loading parameters. | |
Endurance Limit Determination | |
Set the parameters. See the Weld Joint Endurance Limit Determination chapter in Engineer's Handbook for more information. | |
Basic Endurance Limit of Material | Use the estimated value (predefined by the calculator), or enter a value according to the results of the material tests. |
Surface Factor | Implies that the fatigue strength is growing in relation to the increasing quality. Click the arrow to set the value in the Surface Factor dialog box. |
Size Factor | The value is lower than 1 for joints loaded with reversed bend or torsion (shear). If the joint is loaded with reversed tension, its value has no effect on the fatigue strength. |
Reliability Factor | Displays a calculated value. The value decreases in relation to the growth of the reliability requirement. |
Modified Factor of Stress Concentration | Displays a reciprocal value to the Fatigue-Strength Reduction Factor. |
Operating Temperature Factor | Depends on the used material. The endurance limit of the commonly used structural steels working in the approximate range between -20 and 200°C can be set as 1 (it does not depend much on the temperature). |
Factor of Miscellaneous Effects | Includes all other effects that can reduce or increase the fatigue strength of the weld joint (for example the influence of corrosion). |
Fatigue Strength Calculation Method | |
See the Endurance Limit for Weld Joints and Fatigue Strength of Weld Joints chapters in Engineer's Handbook to find more information and calculation formulas. | |
Calculation Parameters | |
Sets the parameters for calculation process. | |
Dynamic Stroke Factor | Specifies you enter or values you select in the Recommended values of dynamic stroke factor dialog box. |
Life in Thousands of Deflections | Specifies a value you select from the list. Instructions for selection can be found in the Endurance Limit in the Scope of Timed Strength chapter of the Engineer's Handbook. |
Required Safety Degree | Sets the ratio of fatigue strength and the calculated stress of the weld joint. Enter the value, or click the arrow to select the value in the Safety Factor of Fatigue-Loaded Weld Joint dialog box. |
Results
Displays the calculated values and the joint strength check.
Summary of Messages area
Displays the reports about calculation. To open the Summary of Messages area at the bottom of the tab, double-click the double line at the bottom of the tabs or click the chevron.
Calculation of Fatigue Loaded Weld According to the CSN Standard
The Fatigue Calculation tab changes if calculation according to CSN is applied. Select the Calculation according to CSN option in More Options of the Calculation tab.
The section of the Check of Basic Material replaces the Endurance Limit Determination. It contains parameters needed within the calculation for checking the strength in a part of weldment not affected by the weld.
The section of Calculation Parameters contains some additional parameters.
Fillet Weld (Connection Plane Load) Calculator - Calculation tab
Sets parameters for calculation of a fillet weld joint loaded in the connection plane.
Loads
Enter forces, bending moments, and other important parameters that specify the weld loading. Displayed options depend on the Weld Load selected type.
Dimensions
Summarizes all parameters necessary for definition of the weld geometry. Displayed options depend on the Weld Form selected type.
Joint Material and Properties
Opens the Material Database where you select a material. Edit the properties of the material, if needed.
Yield Strength | Displays the maximum stress that can be applied without permanent deformation of the test specimen. The value is automatically modified according to the selected material. When you edit the value, the selected material is changed to User. |
Ultimate Tensile Strength | The value is automatically modified according to the selected material. When you edit the value, the selected material is changed to User. |
Safety Factor | Enter the value or click the arrow to set the value in the Safety Factor dialog box. |
Weld Form
Select the weld form to insert values for fatigue calculation.
Calculation of Statically Loaded Weld | |
A switch for selection of the Standard Calculation Procedure and Method of Comparative Stresses. Selects a calculation method for statically loaded weld joints. Both methods calculate resultant stresses in a similar way, but the evaluation of results for the strength check is different. See the Engineer's Handbook for used methods of weld joint calculations. | |
Standard Calculation Procedure | Checks joint strength by direct comparison of calculated normal, shear, or resulting reduced stress with the allowable stress by using a standard calculation procedure. See the Engineer's Handbook for calculation formulas. |
Method of Comparative Stresses | Compares allowable stress with auxiliary comparative stress, which is determined from the calculated partial stresses by using conversion factors of the weld joint when the strength check is carried out with this method. See the Engineer's Handbook for calculation formulas. |
Weld Loads
Select the type of load within the weld.
Results
Displays the calculated values and the weld strength check.
Summary of Messages area
Displays the reports about calculation. To open the Summary of Messages area at the bottom of the tab, double-click the double line at the bottom of the tab or click the chevron.
Fillet Weld (Connection Plane Load) Calculator - Fatigue Calculation tab
Calculates fatigue loaded weld joints where static calculation is not sufficient.
Loads
Enter the loading parameters.
Endurance Limit Determination | |
Sets the parameters. See the Weld Joint Endurance Limit Determination chapter in Engineer's Handbook for more information. | |
Basic Endurance Limit of Material | Specifies either the estimated value (predefined by the calculator) or a value according to the results of the material tests you enter. |
Surface Factor | Implies that the fatigue strength is growing in relation to the increasing quality. Click the arrow to set the value in the Surface Factor dialog box. |
Size Factor | The value is lower than 1 for joints loaded with reversed bend or torsion (shear). If the joint is loaded with reversed tension, pressure its value has no effect on the fatigue strength. |
Reliability Factor | Displays a calculated value. The value decreases in relation to the growth of the reliability requirement. |
Modified Factor of Stress Concentration | Displays a reciprocal value to the Fatigue-Strength Reduction Factor. |
Operating Temperature Factor | Depends on the used material. The endurance limit of the commonly used structural steels working in the approximate range between -20 and 200°C can be set as 1 (it does not depend much on the temperature). |
Factor of Miscellaneous Effects | Includes all other effects that can reduce or increase the fatigue strength of the weld joint (for example the influence of corrosion). |
Fatigue Strength Calculation Method | |
See the Endurance Limit for Weld Joints and Fatigue Strength of Weld Joints chapters in Engineer's Handbook to find more information and calculation formulas. | |
Calculation Parameters | |
Sets the parameters for calculation process. | |
Dynamic Stroke Factor | Specifies a value you enter or select in the Recommended values of dynamic stroke factor dialog box. |
Life in Thousands of Deflections | Specifies a value you select from the list. Instructions for selection can be found in the Endurance Limit in the Scope of Timed Strength chapter of the Engineer's Handbook. |
Required Safety Degree | Sets the ratio of fatigue strength and the calculated stress of the weld joint. Enter the value, or click the arrow to select the value in the Safety Factor of Fatigue-Loaded Weld Joint dialog box. |
Calculation of Fatigue Loaded Weld According to the CSN Standard
The Fatigue Loading tab changes if calculation according to CSN is applied.
The section of the Check of Basic Material replaces the Endurance Limit Determination. It contains parameters needed within the calculation for checking the strength in a part of weldment not affected by the weld.
The section of Calculation Parameters contains some additional parameters.
Results
Displays the calculated values and the joint strength check.
Summary of Messages area
Displays the reports about calculation. To open the Summary of Messages area at the bottom of the tab, double-click the double line at the bottom of the tabs or click the chevron.
Fillet Weld (Spatial Load) Calculator - Calculation tab
Sets parameters for calculation of a fillet weld joint specially loaded.
Calculation of Statically Loaded Weld | |
Specifies the Standard Calculation Procedure and Method of Comparative Stresses. Selects a calculation method for statically loaded weld joints. Both methods calculate resultant stresses in a similar way, but the evaluation of results for the strength check is different. See the Engineer's Handbook for used methods of weld joint calculations. | |
Standard Calculation Procedure | Checks joint strength by direct comparison of calculated normal, shear, or resulting reduced stress with the allowable stress by using a standard calculation procedure. See the Engineer's Handbook for calculation formulas. |
Method of Comparative Stresses | Compares allowable stress with auxiliary comparative stress, which is determined from the calculated partial stresses by using conversion factors of the weld joint when the strength check is carried out with this method. See the Engineer's Handbook for calculation formulas. |
Joint Material and Properties | |
Check the check box to open Material Database and select a material. Edit the properties of the material, if needed. | |
Yield Strength | Displays the maximum stress that can be applied without permanent deformation of the test specimen. The value is automatically modified according to the selected material. When you edit the value, the selected material is changed to User. |
Ultimate Tensile Strength | The value is automatically modified according to the selected material. When you edit the value, the selected material is changed to User. |
Safety Factor | Enter the value or click the arrow to set the value in the Safety Factor dialog box. |
Loads
Enter forces, bending moments, and other important parameters that specify the weld loading. Displayed options depend on the Weld Load selected type.
Dimensions
Summarizes all parameters necessary for definition of the weld geometry. Displayed options depend on the Weld Form selected type.
Joint Material and Properties | |
Check the check box to open Material Database and select a material. Edit the properties of the material, if needed. | |
Yield Strength | Displays the maximum stress that can be applied without permanent deformation of the test specimen. The value is automatically modified according to the selected material. When you edit the value, the selected material is changed to User. |
Ultimate Tensile Strength | The value is automatically modified according to the selected material. When you edit the value, the selected material is changed to User. |
Safety Factor | Enter the value or click the arrow to set the value in the Safety Factor dialog box. |
Weld Form
Specifies the weld form. According to your selection, the Fatigue Calculation tab can be enabled to enter values for fatigue calculation.
Weld Loads
Specifies the type of calculated weld load.
Results
Displays the calculated values and the weld strength check.
Summary of Messages area
Displays the reports about calculation. To open the Summary of Messages areas at the bottom of the tab, double-click the double line at the bottom of the tabs or click the chevron.
Fillet Weld (Spatial Load) Calculator - Fatigue Calculation tab
Calculates fatigue loaded weld joints where static calculation is not sufficient. Tip: A description of fatigue loaded joints and basic information are presented in the Fatigue Strength of Weld Joint topic of the Engineer's Handbook.
Loads
Enter the loading parameters.
Sets the parameters. See the Weld Joint Endurance Limit Determination chapter in Engineer's Handbook for more information. | |
Basic Endurance Limit of Material | Specifies either the estimated value (predefined by the calculator), or a value according to the results of the material tests you enter. |
Surface Factor | Implies that the fatigue strength is growing in relation to the increasing quality. Check the boxes to enter the Surface Factor value. |
Size Factor | The value is lower than 1 for joints loaded with reversed bend or torsion (shear). If the joint is loaded with reversed tension, pressure its value has no effect on the fatigue strength. |
Reliability Factor | Displays a calculated value. The value decreases in relation to the growth of the reliability requirement. |
Modified Factor of Stress Concentration | Displays a reciprocal value to the Fatigue-Strength Reduction Factor. |
Operating Temperature Factor | Depends on the used material. The endurance limit of the commonly used structural steels working in the approximate range between -20°C and 200°C can be set as 1 (it does not depend much on the temperature). |
Factor of Miscellaneous Effects | Includes all other effects that can reduce or increase the fatigue strength of the weld joint (for example the influence of corrosion). |
Fatigue Strength Calculation Method | |
See the Endurance Limit for Weld Joints and Fatigue Strength of Weld Joints chapters in Engineer's Handbook to find more information and calculation formulas. | |
Calculation Parameters | |
Sets the parameters for calculation process. | |
Dynamic Stroke Factor | Specifies the value you enter or the value you select in the Recommended values of dynamic stroke factor dialog box. |
Life in Thousands of Deflections | Specifies a value you select from the list. Instructions for selection can be found in the Endurance Limit in the Scope of Timed Strength chapter of the Engineer's Handbook. |
Required Safety Degree | Sets the ratio of fatigue strength and the calculated stress of the weld joint. Enter the value, or click the arrow to select the value in the Safety Factor of Fatigue-Loaded Weld Joint dialog box. |
Calculation of Fatigue Loaded Weld According to the CSN Standard
The Fatigue Loading tab changes if calculation according to CSN is applied.
The section of the Check of Basic Material replaces the Endurance Limit Determination. It contains parameters needed within the calculation for checking the strength in a part of weldment not affected by the weld.
The section of Calculation Parameters contains some additional parameters.
Results
Displays the calculated values and the joint strength check.
Summary of Messages area
Displays the reports about calculation. To open the Summary of Messages areas at the bottom of the tab, double-click the double line at the bottom of the tabs or click the chevron.
Plug and Groove Weld Calculator - Calculation tab
Sets parameters for calculation of a plug and groove weld joint.
Calculation of Statically Loaded Weld | |
Specifies the Standard Calculation Procedure and Method of Comparative Stresses. Selects a calculation method for statically loaded weld joints. Both methods calculate resultant stresses in a similar way, but the evaluation of results for the strength check is different. See the Engineer's Handbook for used methods of weld joint calculations. | |
Standard Calculation Procedure | Checks joint strength by direct comparison of calculated normal, shear, or resulting reduced stress with the allowable stress by using a standard calculation procedure. See the Engineer's Handbookfor calculation formulas. |
Method of Comparative Stresses | Compares allowable stress with auxiliary comparative stress, which is determined from the calculated partial stresses by using conversion factors of the weld joint when the strength check is carried out with this method. See the Engineer's Handbook for calculation formulas. |
Loads
Enter the acting force.
Dimensions
Summarizes all parameters necessary for definition of the weld geometry. Displayed options depend on the Weld Design selected type.
Joint Material and Properties | |
Opens the Material Database where you select a material. Edit the properties of the material, if needed. | |
Yield Strength | Displays the maximum stress that can be applied without permanent deformation of the test specimen. The value is automatically modified according to the selected material. When you edit the value, the selected material is changed to User. |
Safety Factor | Enter the value or click the arrow to set the value in the Safety Factor dialog box. |
Weld Design
Diagrammatic pictures of weld design are changed according to the selected weld type. Choose the corresponding weld design.
Results
Displays the calculated values and the weld strength check.
Summary of Messages area
Displays the reports about calculation. To open the Summary of Messages area at the bottom of the tab, double-click the double line at the bottom of the tabs or click the chevron.
Spot Weld Calculator - Calculation tab
Sets parameters for calculation of a spot weld joint.
Calculation of Statically Loaded Weld | |
Specifies the Standard Calculation Procedure and Method of Comparative Stresses. Selects a calculation method for statically loaded weld joints. Both methods calculate resultant stresses in a similar way, but the evaluation of results for the strength check is different. See the Engineer's Handbook for used methods of weld joint calculations. | |
Standard Calculation Procedure | Checks joint strength by direct comparison of calculated normal, shear, or resulting reduced stress with the allowable stress by using a standard calculation procedure. See the Engineer's Handbook for calculation formulas. |
Method of Comparative Stresses | Compares allowable stress with auxiliary comparative stress, which is determined from the calculated partial stresses by using conversion factors of the weld joint when the strength check is carried out with this method. See the Engineer's Handbook for calculation formulas. |
Loads
Enter the acting force.
Dimensions
Summarizes all parameters necessary for definition of the weld geometry. Displayed options depend on the Weld Design selected type.
Joint Material and Properties | |
Opens the Material Database where you select a material. Edit the properties of the material, if needed. | |
Yield Strength | Displays the maximum stress that can be applied without permanent deformation of the test specimen. The value is automatically modified according to the selected material. When you edit the value, the selected material is changed to User. |
Safety Factor | Enter the value or click the arrow to set the value in the Safety Factor dialog box. |
Weld Design
Diagrammatic pictures of weld design are changed according to the selected weld type. Choose the corresponding weld design.
Results
Displays the calculated values and the weld strength check.
Summary of Messages area
Displays the reports about calculation. To open the Summary of Messages area at the bottom of the tab, double-click the double line at the bottom of the tabs or click the chevron.