How to add your knowledge

Warp analysis

    Table of contents
    No headers

    A Warp analysis is used to diagnose the cause of warping and recommend a solution, such as gate location changes, design parameter changes, or reduction of wall thickness variations.

    Warp analysis is supported for Dual Domain and 3D analysis technologies.

    Warpage is affected greatly by fiber orientation. Warpage in an injection molded part is caused by variations in shrinkage that occur:
    • From region to region in the part.
    • Through the thickness of the part.
    • Parallel and perpendicular to the direction of material orientation.

    Any attempt to predict the likelihood and amount of warpage for a particular component must first account for these shrinkage variations.

    The material that is used influences the warpage of the part. Sometimes you must choose a material with low, uniform shrinkage to achieve dimensional accuracy. These materials are usually more expensive, but you may be able to use a cheaper material and save costs by observing shrinkage and warpage design principles.

    Note: Differential shrinkage caused by fiber orientation is one of the main causes of warpage.

    The results of a Fiber Orientation analysis can be used as input for a Warp analysis to provide more detailed results and greater accuracy.

    Procedures

    Setting up a Warp analysis

    The following table summarizes the setup tasks required to prepare a Warp analysis.

    Setup task Analysis technology
    Analysis sequence File:Simulation_Moldflow/enu/2012/Help/1Adviser/106_Analysis_Sequence/120_Thermoplastic_injection_molding_technologies/study_fusion.png File:Simulation_Moldflow/enu/2012/Help/1Adviser/106_Analysis_Sequence/120_Thermoplastic_injection_molding_technologies/study_3d.png
    Selecting a material File:Simulation_Moldflow/enu/2012/Help/1Adviser/106_Analysis_Sequence/120_Thermoplastic_injection_molding_technologies/study_fusion.png File:Simulation_Moldflow/enu/2012/Help/1Adviser/106_Analysis_Sequence/120_Thermoplastic_injection_molding_technologies/study_3d.png
    Process settings File:Simulation_Moldflow/enu/2012/Help/1Adviser/106_Analysis_Sequence/120_Thermoplastic_injection_molding_technologies/study_fusion.png File:Simulation_Moldflow/enu/2012/Help/1Adviser/106_Analysis_Sequence/120_Thermoplastic_injection_molding_technologies/study_3d.png

    Running a Warp analysis

    To run a warp analysis, you must include a Fill+Pack analysis.

    1. Open a model.
    2. Click File:Simulation_Moldflow/enu/2012/Help/1Adviser/105_Modeling/110_Part/analysis_sequence_16.png (Home tab > Molding Process Setup panel > Analysis Wizard).
    3. In the Sequence tab, select the Warp check box and then click Next.
    4. If necessary, edit the Material properties and then click Next.
    5. If necessary, edit the Process Settings properties and then click Next.
    6. If necessary, edit the Packing Profile.
    7. Click Finish to close and save the analysis entries, or Analyze to launch the analysis.

    Once the analysis has finished, the Summary pane appears.

    Note: Click File:Simulation_Moldflow/enu/2012/Help/1Adviser/106_Analysis_Sequence/130_Design_Adviser_analysis/abort_job.png (Home tab > Analysis panel > Job Manager > Abort Job) to abort the analysis.

    Topics in this section