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Simulation Moldflow

2012
2013
Help
Installation and Licensing
Insight
Insight 360
Autodesk Simulation Moldflow Insight 360 Help
Tutorials
Getting Started
User Interface
Import and Export
Modeling
The mesh
Molding processes
Analysis sequence
Analysis sequence (Procedure)
Analysis sequence (Quick Reference)
Analysis sequence icons
Choosing an analysis technology
Gate Location analysis
Prohibited Gate Nodes (Quick Reference)
Input Parameters
Selection option
Fill analysis
Process Settings Wizard dialog-Fill settings
Mold surface temperature
Melt temperature
Advanced options...
Fiber orientation analysis if fiber material
Process Settings Wizard dialog-Fill Settings for First Component Stage
Mold surface temperature
Melt temperature
Advanced options...
Fiber orientation analysis if fiber material
Birefringence analysis if material data includes optical properties
Material B
Mold surface temperature
Melt temperature
Advanced options...
Filling Control Profile Settings dialog
%Flow rate vs %shot volume
Reference
Stroke volume
Stroke Volume Settings dialog
Machine screw diameter
Stroke length
Pressure Control Point Settings dialog
Velocity/pressure switch-over by pressure control point
Process Settings Wizard dialog-Fast fill Settings
Mold surface temperature
Melt temperature
Maximum machine clamp force
Velocity/pressure switch-over
Process Settings Wizard dialog-Fill+Pack Settings
Cooling time
Advanced options...
Fiber orientation analysis if fiber material
Birefringence analysis if material data includes optical properties
Process Settings Wizard dialog-Fill+Pack Settings for First Component Stage
Mold surface temperature
Melt temperature
Cooling time
Advanced options...
Fiber orientation analysis if fiber material
Birefringence analysis if material data includes optical properties
Process Settings Wizard dialog-Fill+Pack Settings for Overmolding Stage
Material B
Mold surface temperature
Melt temperature
Cooling time
Advanced options...
Fiber orientation analysis if fiber material
Fill+Pack Analysis Advanced Options dialog
Molding material
Process controller
Injection molding machine
Mold material
Solver parameters
Pack/Holding Control Profile Settings dialog
%Filling pressure vs time
Packing pressure vs time
Hydraulic pressure vs time
%Maximum machine pressure vs time
Pack analysis
Process Settings Wizard dialog-Pack analysis
Mold surface temperature
Melt temperature
Pack/holding control
Cooling time
Runner Balance analysis
Object Missing
Process Settings Wizard dialog-Cool settings
Mold surface temperature
Melt temperature
Mold-open time
Injection + packing + cooling time
Cool solver parameters
Advanced options...
Cool Solver Parameters dialog
Method for calculating geometric influence
value
Mold temperature convergence tolerance
Maximum number of mold temperature iterations
Number of time steps for 3D cooling flux calculation
Include runners in automatic cooling time calculations
Use aggregated mesh solver
Calculate internal mold temperatures
Part Ejection Criteria dialog
Ejection temperature
Frozen percentage at ejection
Cool Analysis Advanced Options dialog
Molding material
Process controller
Mold material
Solver parameters
Mold temperature options
Cool (FEM) Solver Parameters
Cool (FEM) Solver Parameters
Steady, part heat flux calculation
Number of time steps
Transient, part heat flux calculation
Transient mold temperature convergence tolerance for each time step
Maximum number of transient mold temperature iterations for each time step
Transient mold temperature convergence tolerance
Maximum number of transient mold temperature cycles
Fiber orientation analysis
Fiber Orientation Solver Parameters dialog
Calculate fiber orientation using
Calculate fiber orientation using
Apply fiber inlet condition at
Fiber inlet condition
Composite property calculation options
Fiber Interaction Calculation Parameters dialog
Fiber Orientation Model Parameters dialog
User-supplied inlet orientation dialog
Composite Property Calculation Options dialog
Closure approximation model
Fiber-filled property output
Micro-mechanics model
Thermal expansion coefficient model
Crystallization analysis
Process Optimization analysis
Process Settings Wizard dialog-Optim Settings
Relative weightings for quality criteria (Dialog item)
Advanced options...
Process Optimization Advanced Options dialog
Machine stroke
Machine minimum melt cushion
Machine response time factor
Velocity phase pressure limit
Velocity phase flow rate limits
Process Optimization process settings dialog-Fill Analysis tab
Relative weightings for quality criteria (Dialog item)
Process Optimization process settings dialog-Fill+Pack Analysis tab
Relative weightings for quality criteria (Dialog item)
Molding Window analysis
Process Settings Wizard dialog-Molding Window Settings
Injection molding machine
Mold temperature range to analyze
Melt temperature range to analyze
Injection time range to analyze
Advanced options...
Molding Window Advanced Options dialog
Limits for calculation of feasible molding window
Limits for calculation of preferred molding window
Molding Window Input Range dialog
Mold temperature range
Melt temperature range
Injection time range
Stress analysis
Process Settings Wizard dialog-Stress Settings
Stress analysis type
Solver parameters
Stress result(s) to output
Consider gate surface and cold runners?
Matrix solver
Molding material
Large Deflection Analysis Solver Parameters dialog
Apply imperfection to model to assist convergence
Relative convergence tolerance
Maximum number of load incrementation steps
Maximum load factor
Maximum load factor increase per step
Maximum number of iterations per step
Output stress results at
Load incrementation method
Reconstruct stiffness matrix
Buckling Analysis Solver Parameters dialog
Isolate cause of warpage
Number of eigenvalues to output
Convergence tolerance for eigenvalue calculation
Model Imperfection for Large Deflection Analysis dialog
Create imperfection in model by applying
Manual Load Control Settings dialog
Load factor increment at each step
Shrink analysis
CRIMS Model Coefficients dialog
Corrected residual in-mold stress (CRIMS) model coefficients
Use CRIMS
View/edit test information...
Residual strain shrinkage data: Parallel standard deviation
Parallel
Residual strain shrinkage data: Perpendicular standard deviation
Perpendicular
View/edit test information...
Critical Dimension dialog
Dimensional tolerance
Warp analysis
Warp analysis (Procedure)
Warp analysis (Quick Reference)
Process Settings Wizard dialog-Warp Settings
Matrix solver
Consider mold thermal expansion
Warp analysis types
Preparing the model for Warp analysis
Optional tasks
Mesh aggregation for 3D Warp analysis
Parallel solution method for 3D Warp analysis
Contributors to warpage
Warpage due to corner effects
Single variate analysis method
Single variate analysis method-stable warpage
Single variate analysis method-unstable warpage
Reducing warpage due to differential cooling
Reducing warpage due to differential shrinkage
Reducing warpage due to orientation effects
Process Settings Wizard dialog-Warp Settings
Warpage analysis type
Solver parameters
Upgrade tetrahedral elements to second order
Stress analysis type
Consider gate surface and cold runners?
Consider corner effects
Include cold runners
Use mesh aggregation and 2nd-order tetrahedral elements/mesh options
Number of threads for parallelization
Birefringence analysis
Venting analysis
Wire sweep analysis
Paddle shift analysis
Materials and databases
Process settings
Optimization
Running an analysis
Results
Reports
Reference materials
Troubleshooting guide
Application Programming Interface (API)
Glossary of Terms
Adviser
Communicator
Simulation TV
Videos
Community

Community Scoring

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769 views,  1 edit(s),  915 characters(s) Page last modified 16:23, 5 Jun 2012 by contentconnector
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Consider mold thermal expansion

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    During injection molding, the mold expands as the temperature increases, causing the cavity to become larger than its initial dimensions. This cavity expansion helps to compensate for part shrinkage during cooling, resulting in actual shrinkage that is smaller than that predicted without accounting for thermal expansion of the mold.

    Note If you use this option, ensure that a suitable mold material has been selected. This is where the key material property used by this option-the coefficient of thermal expansion of the mold-is defined.

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